Malkar Industries

Applications

Where our products are used

Typical jobs our knurling tools, leadscrews, gears and cutting tools do: what the part needs, how it's done, and which products to use.

29 applications

Press-fit knurling on motor and pump shafts

A straight knurl on the shaft locks rotor cores, commutators, impellers and couplings in place without keys, adhesives or splines.

Rapid
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Knurled inserts for plastic moulding

Diamond and straight knurls on brass inserts lock them into moulded plastic against pull-out and torque.

Rapid
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Thread rolling of bolts, studs and screws

Thread rolling dies form threads without removing material, giving stronger, smoother threads at high production rates.

Malkar
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Gear hobbing

Hob cutters generate spur and helical gears for gearboxes, pumps, machinery and vehicles.

Malkar
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Worm gear operators for quarter-turn valves

Self-locking worm gear sets turn butterfly and ball valves and hold them in position against the flow.

Malkar
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3D printer Z-axis

Leadscrews raise the print bed or gantry layer by layer with fine, repeatable steps.

Apex
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Grip knurling on knobs, handles and thumb screws

Straight and diamond knurls give a secure, comfortable grip on control knobs, tool handles, adjusters and hand-tightened screws.

Rapid
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Knurling brass turned parts on sliding-head and automatic lathes

Compact knurling holders that fit the tool positions of sliding-head and automatic lathes for high-volume brass and steel parts.

Rapid
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Press-in studs and wheel studs

A straight knurl under the head bites into the hole so the stud cannot turn when the nut is tightened.

RapidMalkar
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Decorative and grip knurling on curved surfaces

Radius knurling wheels follow convex and concave contours on torches, pens, fitness equipment and consumer products.

Rapid
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Spline and serration cutting

Serration cutters and hobs produce splines and serrations on shafts and hubs that transmit torque.

Malkar
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Reduction stages in industrial gearboxes

Spur, helical and ground gears for the reduction stages of gearboxes driving conveyors, mixers, pumps and machines.

Malkar
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Right-angle drives

Bevel gears turn the drive through 90° in implement gearboxes, conveyors and packaging machines.

Malkar
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Replacement gears made from a sample

Spare gears for older machines, reproduced from a worn sample or a drawing to keep production running.

Malkar
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Self-locking worm drives for lifts and hoists

Worm gear reductions that lift goods lifts, scissor tables and hoists and hold the load when the motor stops.

Malkar
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Slew drives for solar trackers

Worm gear slew drives rotate single-axis tracker rows to follow the sun and lock them against wind.

Malkar
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Operating mechanisms for switchgear

Worm reductions drive motorised isolators; leadscrews rack draw-out breakers in and out.

ApexMalkar
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Indexing heads and rotary tables

Precision worm gear sets turn machine-tool indexing heads and rotary tables accurately.

Malkar
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Leadscrew-driven machine axes

Trapezoidal leadscrews and nuts move cross slides, tables and tailstocks on lathes and milling machines.

Apex
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Long-travel gantries and slides

Rack and pinion drives move CNC plasma, router and handling gantries over long distances at speed.

Malkar
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Sliding gate drives

A rack on the gate and a pinion on the motor open and close sliding gates reliably outdoors.

Malkar
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Leadscrew linear actuators

How to choose the leadscrew and nut for a motor-driven linear actuator: lead for speed, self-locking for holding, diameter for length and load, and the right nut for accuracy and wear.

Apex
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Syringe and infusion pumps

Fine-pitch leadscrews with anti-backlash nuts push the syringe plunger at a precise, steady rate.

Apex
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Lab automation and analysers

Leadscrew drives position pipettes, sample stages and grippers in analysers and lab automation.

Apex
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Format and guide-rail adjustment on packaging lines

Leadscrews set guide rails, heads and stops when a packaging line changes to a new bottle or pack size.

Apex
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Rising-stem gate valves

A trapezoidal stem thread and nut raise and lower the gate and hold it against line pressure.

Apex
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EV and e-axle reduction gears

Precision ground and helical gears for the reduction stage between an electric motor and the wheels.

Malkar
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Spinning and winding machine drives

Change gears, drafting drives and worm take-up drives for spinning, winding and weaving machines.

Malkar
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Precision gear trains for actuators and instruments

Small, accurate ground and spur gears for actuators, test rigs and instruments.

Malkar
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