Malkar Industries

Fasteners & Cold Forging · Application

Press-in studs and wheel studs

A straight knurl under the head bites into the hole so the stud cannot turn when the nut is tightened.

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What was needed
Straight Form Knurling Wheel, CNC Single Form Knurling Tool Holder, Round Circular Thread Rolling Dies
Requirements
  • No rotation when the nut is tightened
  • Consistent press-in force
  • Strong, fatigue-resistant thread
Result
Studs that stay locked in the flange for the life of the assembly.

Problem

Wheel studs, hub bolts and press-in studs are pressed into a flange or hub and must not rotate when a nut is tightened or loosened, often at high torque and after years in service.

Solution

A straight form knurl (AA) on the shank under the head creates axial ridges that cut into the hole wall as the stud is pressed in. The thread is then produced by thread rolling, which keeps an unbroken grain flow in the thread.

  • Form knurling keeps the knurl diameter repeatable for a consistent press force.
  • Match the knurl pitch to the stud diameter and the hardness of the flange.

Benefits

Why it works

Anti-rotation

The knurl locks the stud in the flange.

Strong threads

Rolled threads have higher fatigue strength than cut threads.

High-volume production

Both operations suit automatic machines.

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Tell us about your part, material and machine, and we'll recommend the right product and settings.