On This Page
Malkar Product Categories
Explore Malkar's full product range
Cutting Tools
Precision cutting tools manufactured in-house: hob cutters and related tooling for gear and spline production.
Industrial Gears
Standard and non-standard hardened, ground gears (0.5 to 1.5 module, up to 200mm diameter), manufactured to customer specification and checked on CNC lead & profile testers to DIN standard accuracy.
Thread Rolling Dies
Ground finished thread rolling dies, including regrinding service for worn dies.
Why Malkar
Established Since 1972
Over five decades manufacturing and exporting precision gears and allied items, trusted for quality essential to precision gearing.
Fine Module Capability
0.5 module to 1.5 module capacity, up to 200mm diameter. Standard and non-standard, as per customer specification.
In-House Manufacturing at Scale
32 MIKRON gear hobbing machines and multi-ribbed gear grinding machines for mass production at the lowest cost.
In-House Grinding & Hobbing
Gear hobbing, gear grinding, thread grinding, and hob cutter manufacturing, all under one roof in our own facility.
DIN-Standard Accuracy
Every gear profile checked on a CNC lead & profile tester to DIN standard accuracy.
Full In-House Inspection
Optical profile projector, tool marks microscope, gear roll tester, 3-wire measuring unit, and lead & profile tester.
Applications
Where Malkar products are used
Thread rolling of bolts, studs and screws
Thread rolling dies form threads without removing material, giving stronger, smoother threads at high production rates.
Gear hobbing
Hob cutters generate spur and helical gears for gearboxes, pumps, machinery and vehicles.
Worm gear operators for quarter-turn valves
Self-locking worm gear sets turn butterfly and ball valves and hold them in position against the flow.
Press-in studs and wheel studs
A straight knurl under the head bites into the hole so the stud cannot turn when the nut is tightened.
Spline and serration cutting
Serration cutters and hobs produce splines and serrations on shafts and hubs that transmit torque.
Reduction stages in industrial gearboxes
Spur, helical and ground gears for the reduction stages of gearboxes driving conveyors, mixers, pumps and machines.
Malkar Services
View all →Regrinding of Thread Rolling Dies
Precision regrinding of worn thread rolling dies to original specification, for dies of any make.
Thread Grinding
Precision thread and profile grinding on your parts: worm shafts, lead screws, punches, serration cutters and thread rolls.
Thread Rolling
Thread rolling job work on your parts, using thread rolling dies manufactured in-house.
Gear Hobbing
Gear cutting by hobbing on 32 MIKRON machines: standard and non-standard spur and helical gears, pinions, gear shafts and worm wheels, made to your drawing.
Gear Grinding
Gear grinding after heat treatment for spur and helical gears: form, precision and fine grinding, regrinding, and multi-ribbed grinding for mass production at the lowest cost per part.
Frequently Asked Questions
Need a Custom Malkar Solution?
Tell us your requirement and our engineering team will get back to you with pricing and lead time.