Malkar Industries

Pumps, Valves & Flow Control · Application

Worm gear operators for quarter-turn valves

Self-locking worm gear sets turn butterfly and ball valves and hold them in position against the flow.

What was needed
Worm & Worm Wheel
Requirements
  • High torque for the quarter turn
  • Valve holds its position against flow
  • Compact gearbox
Result
Valves that turn easily and stay where they are set.

Problem

Large butterfly, ball and plug valves need high torque to open and close, and the flow pushes on the valve disc, trying to move it from a partly open position.

Solution

A worm and worm wheel reduces handwheel or motor speed and multiplies torque for the quarter turn. With a low lead angle the worm gear is self-locking, so the valve stays where it is set without a brake.

Benefits

Why it works

High torque from a small input

Large reduction in a compact gearbox.

Holds position

Self-locking against flow forces.