Malkar Industries

Industrial Machinery & Gearboxes · Application

Replacement gears made from a sample

Spare gears for older machines, reproduced from a worn sample or a drawing to keep production running.

What was needed
Spur Gear, Helical Gear, Worm & Worm Wheel, Non-Metallic Gear
Requirements
  • Match the worn original
  • Right material and treatment
  • Fast turnaround for a stopped machine
Result
Older machines back in production without replacing the machine.

Problem

Older machines (textile, packaging, process) often outlive their original makers. When a gear wears out and no spare is available, the machine stops.

Solution

The gear is measured from the worn sample or drawing (module, tooth count, helix angle, profile shift, bore and keyway) and made new in the right material.

  • Spur, helical and worm sets are made to sample.
  • Non-metallic gears can replace a noisy metal gear where loads allow, for quieter running.

Benefits

Why it works

Keep older machines running

No need to replace the whole machine.

Made to sample or drawing

Reverse-engineered from the worn part.